喜报 | 西格数据蝉联工业软件TOP500,以单机智能化4合1系统引领机加变革



近日,由中国科学院发起的工业软件领域权威榜单“2025工业软件企业TOP500”揭晓,西格数据凭借其在精密加工领域的技术创新实力与市场影响力,成功蝉联这一行业权威榜单


在制造业向智能化、数字化迈进的浪潮中,西格数据聚焦于单机智能化解决方案,创新性地推出了集刀具监测、撞机保护、自适应加工和热补偿管理于一体的4合1系统,通过一套硬件集成四大功能,助力企业实现生产过程的精细化管控。



01 四大核心功能,实现单机智能化升级


西格数据4合1系统围绕单机智能化需求,通过一体化硬件平台集成四大核心功能,全面覆盖精密加工过程中的关键痛点。

  • 刀具监测系统(TMS):通过采集主轴负载和振动数据,结合机械加工工艺过程,西格TMS能够实时监控刀具状态,实现100%断刀崩刃识别率和99%以上的寿命预测准确率,帮助企业节约刀具成本30%以上。





  • 撞机保护系统(TCS):基于高精度振动传感器和流式数据处理算法,TCS系统能够在0.25毫秒内响应并停机,有效防止撞刀事故,保护主轴精度,避免设备损坏。



  • ► 自适应加工系统(AMS):该系统通过分析加工过程中的振动信号,自动优化切削参数,在最小化刀颤的条件下,帮助用户降低10-30%加工节拍,实现最佳工艺实践。






  •  热补偿管理系统(Thermal CMS):针对机床热变形导致的精度问题,该系统动态补偿热延伸误差,确保加工精度的稳定性,有效延长设备寿命。


02 一体化集成优势,降低部署与使用成本


西格数据四合一产品智能化解决方案最大特点是一套硬件集成四套系统,大幅降低了企业的部署成本和复杂度。

传统方案相比,这种一体化设计减少了硬件数量和安装工时,提高了系统的可靠性和维护便利性。企业无需为不同功能采购多套独立系统,也不必面对复杂的布线和多供应商协调问题。

西格数据标准化产品模式实现了快速部署仅需1-2天即可完成安装调试,停机时间控制在最低限度,最大限度地减少了对生产计划的影响。


03 深度赋能千家企业提质增效


西格数据单机智能化4合1系统已在业内获得广泛验证。截至目前,公司已深度服务超过60家机床企业和超过1000家最终用户,积累了丰富的行业应用经验。

在机床企业合作方面,西格与众多知名机床制造商建立了长期战略合作。通过将4合1系统预装至新出厂设备,助力机床厂商实现产品智能化升级,为终端用户提供即插即用的智能化体验。

在终端用户领域,西格系统覆盖了航空航天、汽车零部件、3C、精密模具等重点行业。通过持续深耕行业,西格正在帮助越来越多的制造企业实现从单台设备到整条产线的智能化升级,为中国制造业高质量发展提供坚实的技术支撑。

西格数据将持续聚焦精密加工工艺无人化与智能化,以不断进化的产品矩阵为客户提供全生命周期的卓越产品和服务体验。


 如您对西格数据的产品感兴趣,可以拨打电话:189 6235 3927(微信同号),也可以留下您的需求、电话和公司名称,我们会第一时间与您联系。

SIGER Data has been ranked among the Top 500 Industrial Software Companies for the second consecutive year

Leading the transformation of machining with its stand-alone intelligent 4-in-1 system


Recently, the authoritative "2025 Top 500 Industrial Software Enterprises" list, initiated by the Chinese Academy of Sciences, was released. SIGER Data, leveraging its technological innovation and market influence in the precision machining field, successfully retained its place on this authoritative industry list.


In the wave of manufacturing moving towards intelligence and digitalization, SIGER Data focuses on stand-alone intelligent solutions, innovatively launching a 4-in-1 system integrating Tool Monitoring, Collision Protection, Adaptive Machining, and Thermal Compensation Management. This system integrates four functions into a single hardware unit, helping enterprises achieve refined control over their production processes.


01. Four Core Functions for Intelligent Upgrades of Standalone Machines

SIGER Data's 4-in-1 system addresses the intelligent needs of standalone machines by integrating four core functions through a unified hardware platform, comprehensively covering key pain points in precision machining processes.

► Tool Monitoring System (TMS): By collecting spindle load and vibration data and combining it with the machining process, SIGER's TMS can monitor tool status in real time, achieving a 100% tool breakage and chipping detection rate and over 99% lifespan prediction accuracy, helping companies save over 30% on tooling costs.

► Collision Protection System (TCS): Based on high-precision vibration sensors and streaming data processing algorithms, the TCS system can respond and stop within 0.25 milliseconds, effectively preventing tool collisions, protecting spindle accuracy, and avoiding equipment damage.

► Adaptive Machining System (AMS): This system analyzes vibration signals during machining and automatically optimizes cutting parameters. By minimizing tool chatter, it helps users reduce machining cycle time by 10-30%, achieving optimal process practices.

► Thermal Compensation Management System (Thermal CMS): This system dynamically compensates for thermal expansion errors caused by machine tool thermal deformation, ensuring the stability of machining accuracy and effectively extending equipment life.


02. Integrated Advantages, Reduced Deployment and Usage Costs

The biggest feature of SIGER Data's four-in-one intelligent product solution is that one hardware unit integrates four systems, significantly reducing deployment costs and complexity for enterprises.

Compared to traditional solutions, this integrated design reduces the number of hardware components and installation time, while improving system reliability and ease of maintenance. Enterprises no longer need to purchase multiple independent systems for different functions, nor do they need to deal with complex cabling and multi-vendor coordination issues.

SIGER Data's standardized product model enables rapid deployment, requiring only 1-2 days for installation and commissioning, minimizing downtime and reducing the impact on production schedules.


03. Deeply Empowering Thousands of Enterprises to Improve Quality and Efficiency


SIGER Data's standalone intelligent 4-in-1 system has been widely validated in the industry. To date, the company has provided in-depth services to over 60 machine tool companies and over 1,000 end users, accumulating rich experience in industry applications.

Regarding cooperation with machine tool companies, SIGER has established long-term strategic partnerships with many well-known machine tool manufacturers. By pre-installing the 4-in-1 system on new equipment, it helps machine tool manufacturers achieve intelligent upgrades of their products, providing end users with a plug-and-play intelligent experience.

In the end-user field, SIGER's system covers key industries such as aerospace, automotive parts, 3C, and precision molds. Through continuous in-depth industry cultivation, SIGER is helping more and more manufacturing companies achieve intelligent upgrades from single machines to entire production lines, providing solid technical support for the high-quality development of China's manufacturing industry.

SIGER Data will continue to focus on the automation and intelligentization of precision machining processes, providing customers with an excellent product and service experience throughout the entire product lifecycle through an ever-evolving product portfolio.


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