Lightweight MES solution for machining

Difficulties in workshop management in the precision machining industry:

1. Personnel

Manual statistics of job reporting data make performance analysis difficult

There are numerous monthly reports, and statistical analysis is time-consuming and labor-intensive

2. Equipment

Equipment alarms are not monitored, and high-frequency faults are not resolved, resulting in unplanned shutdowns with high frequency

Equipment tuning and idle time account for a large proportion, the process is not monitored, and the actual utilization rate is less than 50%

3. Craftsmanship

Relying on copying programs from USB drives results in low transmission efficiency and is prone to errors, posing a high risk to product batches

Process drawings and other documents rely on paper storage, which makes it inconvenient to view and easily stained on site, and the version updates are not timely

4. Plan

Production progress feedback is not timely, semi-finished product transportation is not smooth, and operational efficiency is low

Production output, equipment efficiency, and cost statistics are not timely, and the management lacks a clear understanding of the factory's benefits

MES system framework for precision machining industry

Precision machining industry—Workshop management scenario



MES system for precision machining industry—Overall business process planning



MES system for precision machining industry—functional applications


Departmental application



Kanban and APP



Precision Machining MES Solution - On site Application


01

 Employee clock in/out clock in/out



02

 Production Execution - Scan Work Order to Start Production



03

 Production Execution - Work Report



04

 Production Execution - Call NC Program



05

 Production Execution - View Drawings



06

 Production Execution - Quality Inspection


07

 Production Execution - Abnormal Call

 

08

 Production Execution - Efficiency View


MES System for Precision Machining Industry - Function&Value



MES system for precision machining industry - network environment and hardware


MES system for precision machining industry - recommended list of hardware



MES system for precision machining industry - implementation steps



MES system for precision machining industry - case study

Case: Global Group Digital Production Management Project


Implementation Content of Digital Production Management in Global Group



Implementation effect of Global Group's digital factory


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