MES Solution for The Construction Machinery Industry

Digital Factories in the Construction Machinery Industry - Current Situation

1. The production and manufacturing site is chaotic and disorganized

2. The overall production efficiency of the enterprise is relatively low

3. Production personnel lack corresponding professional knowledge and have relatively low professional levels

4. Lack of strict safety management leads to frequent safety accidents

5. Failure to clean up inferior products in a timely manner has resulted in significant resource waste due to prolonged idle time

6. Failure to recover production funds in a timely manner has resulted in the inability of the enterprise to operate healthily and stably

Digital Factory in the Construction Machinery Industry - Overview

SIGER's digital solution for construction machinery provides a full system management module based on MES (Manufacturing Execution System)+DNC (Distributed Numeric Control), which includes: production management module: docking with ERP system to obtain production orders, supporting visual production scheduling; Support production reporting, personnel status and equipment status association, as well as quality status association. Provide management modules such as production management, equipment management, production output monitoring and reporting, work order progress dashboard, process parameter management, quality management, etc. Realize real-time and automated analysis and evaluation of OEE data, help users improve their operational management level, and increase production and operational efficiency by more than 15%. At the same time, it provides key data API interfaces to support the integration of BOM data and production master plan MRP data in ERP; Support integration with databases such as process paths in PLM.

Digital Factory in the Construction Machinery Industry - Overall Architecture

The overall architecture of SIGER's digital solution for construction machinery adopts a separated architecture, with MDC (machine data collection: device data collection layer) as the bottom layer and a big data streaming processing architecture in the middle, which can support the simultaneous integration of data from hundreds to thousands of devices without delay; The upper level combines ERP and PLM to achieve the integration of business scenarios, providing full module management of die-casting machines and digital solutions, maximizing the satisfaction of the needs of management personnel at all levels to obtain workshop information, allowing them to truly see the production status in real time and know the production results at any time.

The SIGER engineering machinery digital solution system architecture is based on the MDC communication module to connect the equipment end, combined with the BOM and MRP master plan in ERP, to complete production task docking, construct the corresponding full manufacturing process management module in precision machining scenarios, and provide an integrated solution for precision machining with all elements and scenarios of human, machine, material, method, and environment; Based on data based full element structure reconstruction, SIGER data analysis engine drives end-to-end data interconnection and analysis of devices, achieving automatic control implementation of devices end-to-end.

Digital Factory in the Construction Machinery Industry - Functional Modules

SIGER die-casting machine with digital solution provides full module management, covering personnel performance management, production reporting, production plan execution tracking, quality management, on-site kanban management, equipment maintenance management, tool full process traceability management, tool monitoring management, DNC program management, factory level modeling, etc.

Digital Factory in the Construction Machinery Industry - Full Process Solution

01

Master Data

02

Production scheduling management

Planning and Scheduling - Planning Integration and Scheduling

03

Process Preparation

DNC Program Management

DNC Program Management

 

E-SOP document management

E-SOP document management

04

Equipment Management

Machine maintainable management:

Equipment maintenance management：

Andon management:

05

Tool Management

Tool monitoring system: embedded system, wear / broken knife / blade real-time monitoring, extreme life prediction | intelligent shutdown control

Tool Monitoring System - Data Flow：

Tool Monitoring System - Implementation Deployment：

Whole Life Cycle Management of Cutting Tools - Business Flow：

Tool Lifecycle Management - Operating Process:

06

Quality Management

Quality data collection：

Intelligent analysis of quality data：

■  Single value analysis, range analysis, mean analysis, CPK calculation, SPC monitoring, correlation analysis

07

Production Report

Personnel Information Integration - Performance Management：

Equipment information docking - comprehensive efficiency analysis：

Production Plan Integration - Work Order Visualization：

08

Kanban Management

Kanban Management - Production Management APP

Digital Full Process Solution for Construction Machinery Industry - Effectiveness&Value

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Official Contact Info:

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