• SIGER Andon Management System V4.9.8 Version Released

    Global control of abnormalities, Intelligently driven production

      


    In today's surging wave of precision machining and intelligent manufacturing, every flicker of anomaly on the production line affects efficiency, and every delay in response measures the ebb and flow of competitiveness. Production anomalies are no longer isolated incidents, but rather core issues that impact overall operational effectiveness. SIGER Data understands this well. We are committed to using data intelligence to illuminate every blind spot in the production process, enabling companies to build a production anomaly management and operations system with real-time perception, rapid response, and closed-loop optimization.


    Today, we proudly announce SIGER Data's Andon Management System V4.9.8 version iteration released,This upgrade focuses on global visibility, process optimization, and operational efficiency, enhancing precise inventory management and operational collaboration. It shifts enterprise warehouse operations from reactive processing to proactive planning, achieving a new model of more efficient, accurate, and traceable warehouse management.


     Version Update Highlight 1: Clear Overview of Abnormal Maintenance

    This update provides comprehensive visibility and control on a single screen. The newly added abnormal maintenance status feature transforms scattered equipment abnormalities and maintenance progress into a clear, global view. This not only helps production line managers instantly understand the repair progress of abnormal equipment, but also upgrades passive response to proactive management, improving maintenance process efficiency and ultimately reducing unplanned downtime, laying a solid foundation for achieving the lean manufacturing vision of "zero unplanned downtime."


     Version Update Highlight 2: Full-Process Tracking, Personalized Accountability

    Eliminating buck-passing and achieving closed-loop control, this update adds a new feature for equipment emergency repairs, centrally displaying the complete context of all emergency repair work orders. This seamlessly connects the field and maintenance departments, ensuring that each task is assigned to a specific individual, with visible progress and traceable processes. This significantly improves cross-departmental collaboration and accelerates problem resolution, moving equipment maintenance management from a fuzzy, qualitative perspective to a precise, quantitative one, providing core support for a stable and reliable production environment.

     

     Version Update Highlight 3: Data-Driven, Precise Improvement

    Data is the core engine of lean improvement. This update adds Andon processing and analysis capabilities, transforming massive amounts of Andon data into decision-making intelligence. Through in-depth analysis of Andon counts, duration, Mean Time to Result (MTTR), and anomaly types, managers can gain precise insights into the root causes of recurring failures, identify high-incidence anomaly types, optimize maintenance strategies, and allocate critical resources, thereby driving continuous improvement in Overall Equipment Effectiveness (OEE) and ushering in a new era of intelligent manufacturing.


    The SIGER Data Andon Management System is not only a set of tools, but also a capability that allows anomalies to be captured instantly, makes data speak, makes decisions more intelligent, and makes the factory a continuously evolving intelligent organism.


     

    Andon Management System - Framework Structure Diagram

    The Andon management system (also known as "Andon" or "Dark Light"), originally a transliteration of the Japanese word, originated at Toyota Motor Corporation in Japan. It is a core tool for visual management of the shop floor within lean production management. Through visual and audio-visual means such as light and sound, the system provides real-time indication of production status (e.g., normal, abnormal, downtime), and issues instant alerts for various abnormalities (including equipment, quality, material, safety, and personnel). Its core function is to open up messaging channels between upper and lower levels of the production process, significantly improving communication efficiency, enabling rapid problem identification and support sourcing, thereby minimizing response time and reducing downtime losses. It is a powerful driver for manufacturers to improve production efficiency, ensure product quality, and achieve continuous improvement.



    SIGER Data - Andon Management System

    SIGER Andon Management System (Andon) is a digital production exception management solution based on Industrial Internet of Things technology. The system supports customized exception types, responsible departments, and handling processes to achieve standardized management. The system integrates mobile devices and enterprise WeChat to support online operations such as exception triggering, check-in, handling, and resolving. It pushes messages in real time and automatically upgrades and reports to improve response efficiency. It provides multi-dimensional data analysis to help accurately improve high-frequency issues and comprehensively optimizes production site management through visual dashboards. It is a core tool for manufacturing companies to achieve lean production.

     



    SIGER Data - Andon Management System - Expandable modules >>


     

     

    SIGER Data provides a wealth of expandable modules to meet the digital and intelligent management and control of the entire production process of precision machining companies.

     

    If you are interested in SIGER products, you can contact us by phone or email, or submit your requirements by leaving a message, and we will arrange personnel to contact you as soon as possible.

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