西格数据 AMS自适应加工系统 V1.3版本发布


西格数据自适应加工系统(Adjust Machining System,AMS)V1.3版本正式发布!






01
AMS自适应加工系统V1.3版本

发布背景

  为了提升加工安全性与操作便捷性,西格数据产品团队特进行了此版本迭代升级。该版本引入高频振动信号进行风险判断,优化进给控制逻辑,旨在更精准地规避提升进给带来的质量风险;同时新增自动添加桌面快捷方式和开机自启动功能,简化用户操作,缩短部署周期,全面提升使用体验。




02
AMS自适应加工系统V1.3版本

优化原理图

  自适应加工系统(Adjust Machining System,AMS)是一种通过实时监控加工过程,结合加工数据和自适应调整技术,优化加工效率的智能控制系统。该系统能够实时采集设备运行数据,动态调整加工参数,在确保加工质量的同时提升生产效率。广泛应用于精密加工和智能制造领域,帮助企业实现无人化生产和智能化管理。




03
AMS自适应加工系统V1.3版本

更新点   

3.1“进给控制逻辑”功能优化

针对进给控制功能进行升级,基于功率数据学习设定进给上下限,引入高频振动监测逻辑以自动调节进给,实现更精准的进给控制,降低提升进给带来的质量风险,帮助企业减少废品率,提升加工效率。



3.2“桌面快捷方式和自启动”功能新增

为提升部署效率,针对AMS软件包安装功能进行升级,新增自动创建桌面快捷方式及开机自启动功能,实现全程自动化配置。用户无需手动操作,系统自动完成设置,极大简化了部署流程,让软件使用更高效便捷。


   西格数据自适应加工系统(Adjust Machining System,AMS)通过恒转速变进给的方式,实现减少空行程时间、确保质量的条件下提高进给率缩短节拍,从而实现加工效率优化,减少CT节拍时间;

   SIGER AMS自适应加工系统基于实时监控技术与智能调整算法,实现机床主轴功率实时调整,结合切削过程工艺学习,自动将主轴进给倍率调整至最佳参数。同时AMS自适应加工系统针对特定的刀具和零件材料,结合对应刀具工艺负载设定上限,在加工过程中出现负载较大的工况下,则会自动减少进给速度,确保加工过程的质量稳定与安全;


西格数据 AMS自适应加工系统适配范围:

■ 适用机床类型:加工中心、龙门、车床、车铣复合等多种机床切削场景;

■ 适用加工工艺:大批量重复加工、大批量嵌套工艺加工、小批量加工、精/粗加工等多种工艺类型(背吃刀量不低于10丝);

■ 适用加工方式:车削|铣削|钻孔|攻丝|齿面|曲面等多种粗加工、精加工场景;

                             

>>查看SIGER AMS自适应加工系统<<

 SIGER Data Adjust Machining System V1.3 Version Released

SIGER Data Adjust Machining System V1.3 Version Iterative Released.






01
Adjust Machining System  (AMS) V1.3 Version

Release Backgroundund

In order to improve processing safety and operation convenience, the SIGER Data product team has specially upgraded this version. This version introduces high-frequency vibration signals for risk judgment and optimizes the feed control logic, aiming to more accurately avoid quality risks caused by increased feed; at the same time, new features are added, such as automatic addition of desktop shortcuts and automatic startup at startup, to simplify user operations, shorten deployment cycles, and comprehensively improve the user experience.




02
Adjust Machining System  (AMS) V1.3 Version

System Schematic Diagram

Adjust Machining System (AMS) is an intelligent control system that optimizes machining efficiency by real-time monitoring of the machining process, combining machining data and adaptive adjustment technology. The system can collect equipment operation data in real time, dynamically adjust machining parameters, and improve production efficiency while ensuring machining quality. It is widely used in the fields of precision machining and intelligent manufacturing, helping companies achieve unmanned production and intelligent management.




03
Adjust Machining System  (AMS) V1.3 Version

Update Function Points

3.1 "Feed Control Logic" Function Optimization

Upgrade the feed control function, set the upper and lower limits of feed based on power data learning, introduce high-frequency vibration monitoring logic to automatically adjust the feed, achieve more accurate feed control, reduce the quality risk caused by increasing feed, help enterprises reduce scrap rate and improve processing efficiency.



3.2 "Desktop Shortcut and Auto-start" Function Added

In order to improve deployment efficiency, the AMS software package installation function is upgraded, and the automatic creation of desktop shortcuts and boot-up auto-start functions are added to achieve full automatic configuration. Users do not need to operate manually, the system automatically completes the settings, which greatly simplifies the deployment process and makes the software more efficient and convenient to use.



SIGER Data’s Adjust Machining System (AMS) uses a constant speed variable feed method to reduce idle travel time, increase feed rate and shorten cycle time while ensuring quality, thereby optimizing machining efficiency and reducing CT cycle time.


The SIGER Data’s Adjust Machining System (AMS)  is based on real-time monitoring technology and intelligent adjustment algorithms to achieve real-time adjustment of the machine tool spindle power, and automatically adjust the spindle feed rate to the optimal parameter in combination with cutting process learning. At the same time, the AMS adaptive machining system sets an upper limit for specific tools and part materials, combined with the corresponding tool process load. When a large load occurs during the machining process, the feed speed will be automatically reduced to ensure the quality stability and safety of the machining process.



Scope of adaptation of SIGER Data’s Adjust Machining System:

  • ■  Applicable machine tool types: machining center, gantry, lathe, turning and milling compound and other machine tool cutting scenarios.
  • ■  Applicable processing technology: large-scale repeated processing, large-scale nested process processing, small-scale processing, fine/rough processing and other process types (back cutting amount is not less than 10 wires).
  •   Applicable processing methods: turning|milling|drilling|tapping|tooth surface|curved surface and other rough processing and fine processing scenarios.


If you are interested in SIGER products, feel free to contact us via phone or email, or submit your inquiry by leaving a message. We will arrange for our team to reach out to you as soon as possible!

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Official Contact Info:

Email: marketing@siger-data.com

WhatsApp:+86 189 6235 3927

WeChat:189 6235 3927


>>View the introduction of SIGER Adjust Machining System<<

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