西格数据i-NC模具精度优化系统V1.4版本发布!



西格数据i-NC模具精度优化系统V1.4版本发布!


01
i-NC模具精度优化系统V1.4版本
发布背景

为了满足大型汽车模具客户多样化的优化场景需求,西格数据产品团队特别推出了版本升级,该版本不仅扩展了注塑模优化场景的功能,还针对温差形变场景实现3+2加工程序的优化,致力于为用户提供更加高效和直观的优化解决方案,从而提升模具制造的品质与效率。


02
i-NC模具精度优化系统V1.4版本

业务蓝图

i-NC模具精度优化系统是一种应用于数控加工(NC,Numerical Control)的辅助软件。它的核心功能是对数控机床在加工过程中产生的误差进行分析和补偿,输出优化代码,以提高加工精度和效率。该系统适用于各种高精度加工场合,如航空航天、精密模具、精密仪器制造等领域,对于提升机床性能和加工质量具有重要意义。


 

03
i-NC模具精度优化系统V1.4版本
更新点

3.1 合模优化准备功能优化

针对合模优化准备功能进行优化,新增注塑模优化场景,提升注塑型的AB模加工完成后的配准精度,确保不漏胶,减少颜配时间,并通过校验机制规避人为错误。

 

3.2 “工件坐标系参数配置”功能新增

为满足不同程序对专有加工坐标系配置的需求针对设备台账列表进行优化,新增坐标系指令和指机床令号的映射关系配置能力降低用户获取加工坐标系的复杂度。




3.3 “合模优化执行”功能优化

为增强AB合模优化功能对模具不同区域的优化效果参数配置界面新增了工步空间属性设置,包括平缓、清根和陡峭三个选项。用户可根据工件特点选择适宜属性,系统将运用相应的专项算法进行优化,从而提升优化效果。



3.4 3D动态仿真”功能新增


为直观展示引擎优化效果对合模补偿和温差补偿记录功能进行升级,引入了3D效果展示界面,灵活展工件模型数据、测量工装、原始及优化后的加工轨迹同时支持加工轨迹的动态仿真



SIGER i-NC模具精度优化系统是西格数据携手瀚迈科技针对实际加工场景的精度优化需求,量身打造的数智化解决方案。基于在线测量反馈与自适应轨迹调整的原理进行加工精度优化。首先,对实际加工过程及时进行在线测量,得到测量数据。然后,基于理论CAD零件模型和测量数据对加工程序进行优化,并用于机床加工,以此达到提升加工精度和提高加工效率的目的。

如您对西格数据的产品感兴趣,可以拨打电话:189 6235 3927(微信同号),也可以留下您的需求、电话和公司名称,我们会第一时间与您联系。


 SIGER i-NC Mold Precision Optimization System V1.4 Version Released




SIGER i-NC Mold Precision Optimization System V1.4 Version Released.


01
i-NC Mold Precision Optimization System V1.4 Version
Release Background

In order to meet the diverse optimization needs of large automotive mold customers, the SIGER product team has specially launched a version upgrade. This version not only expands the functions of injection mold optimization scenarios, but also optimizes the 3+2 axis machining program for temperature difference deformation scenarios. It is committed to providing users with more efficient and intuitive optimization solutions, thereby improving the quality and efficiency of mold manufacturing.



02
i-NC Mold Precision Optimization System V1.4 Version
Business blueprint

The i-NC mold accuracy optimization system is an auxiliary software applied to CNC machining. Its core function is to analyze and compensate for errors generated by CNC machine tools during the machining process, output optimization codes to improve machining accuracy and efficiency. This system is suitable for various high-precision machining scenarios, such as aerospace, precision molds, precision instrument manufacturing, etc. It is of great significance for improving machine tool performance and machining quality.


03
i-NC Mold Precision Optimization System V1.4 Version
Update Point

3.1Optimization of the "Mold Optimization Preparation" Function

Optimize the preparation function for mold fitting optimization, add injection mold optimization scenarios, improve the registration accuracy of AB mold processing after injection molding, ensure no glue leakage, reduce color matching time, and avoid human errors through verification mechanisms.


 

 

3.2 New feature for "Parameter Configuration of Workpiece Coordinate System"


To meet the requirements of different programs for configuring proprietary machining coordinate systems, the equipment ledger list has been optimized by adding the ability to configure the mapping relationship between coordinate system instructions and machine tool command numbers, reducing the complexity of users obtaining machining coordinate systems.


3.3 Optimization of the "mold closing optimization execution" function

To enhance the optimization effect of AB mold closing optimization function on different areas of the mold, a new step space attribute setting has been added to the parameter configuration interface, including three options: gentle, root clearing, and steep. Users can select appropriate attributes based on the characteristics of the workpiece, and the system will use corresponding specialized algorithms for optimization to improve the optimization effect.



3.4 The "3D Dynamic Simulation" function has been added


To visually demonstrate the optimization effect of the engine, the recording functions for mold closing compensation and temperature difference compensation have been upgraded, introducing a 3D effect display interface that can flexibly display workpiece model data, measurement fixtures, original and optimized machining trajectories, and support dynamic simulation of machining trajectories.



The SIGER i-NC mold precision optimization system is a digital solution tailored by SIGER Data and Hanmai Technology to meet the precision optimization needs of actual machining scenarios. Optimization of machining accuracy based on online measurement feedback and adaptive trajectory adjustment principles. Firstly, timely online measurement should be conducted on the actual machining process to obtain measurement data. Then, based on theoretical CAD part models and measurement data, the machining program is optimized and used for machine tool machining to improve machining accuracy and efficiency.


If you are interested in SIGER products, you can contact us by phone or email, or submit your requirements by leaving a message, and we will arrange personnel to contact you as soon as possible.

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Official Contact Info:

Email: marketing@siger-data.com

WhatsApp:+86 189 6835 3927


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