The effective decomposition and real-time optimization steps of the i-NC system implementation process are as follows:

Step 1. Install standard balls according to the established design

Step 2. Measure the 4 points on each standard sphere and the highest point on the sphere using the "4-point center" method, and record the original data

Step 3. Change the measurement height and repeat the above measurement twice

Step 4. Based on the comprehensive analysis of the three sets of results, the conclusion is drawn that:

For the attitude error of the measuring head, it can be corrected by modeling and calculating the error compensation amount.

If the posture of the measuring head is not parallel to the Z-axis of the machine tool, measurement errors will occur as shown in the following figure:

Axis repeatability accuracy variation chart:

The overall product is as follows:

■ Region 1 represents the machining area of E13218D (optimized trajectory) (near the tool mark)

■ Region 2 represents the processing area of E13218B (near the knife mark)

■ Region 3 represents the processing area of E13218C (near the knife mark)

■ Region 4 represents the processing area of E13218A (near the knife mark)

Region 1:

Region 2:

Region 3:

Region 4:

The comprehensive accuracy of i-NC has been improved by 58.65%, greatly improving the precision of mold processing, and will continue to be applied in various aspects of precision machining to help customers achieve high-precision machining; The subsequent product design and optimization will continue to focus on the thermal deformation of the lead screw caused by the gantry movement process, the lack of smooth compensation for tool wear, the accumulation of errors in AB mold clamping, and the spatial deformation caused by the gravity effect of large molds themselves, in order to provide users with better products and services.