SIGER Data is an intelligent monitoring and control technology company specializing in the field of high-end manufacturing. It focuses on the three core links of cutting tools, machine tools, and processes, and is committed to using data to enable high-quality development of the manufacturing industry.
SIGER Data's NC Max intelligent control system is designed with "one set of hardware, six major functions" as its core concept. It integrates existing Tool Monitoring (TMS), Collision Protection (TCS), Adaptive Machining (AMS), Spindle Dynamic Balance Monitoring (DBS), Equipment Health Management (PHM), and Thermal Compensation Management (CMS) into one system. This enables modular activation and flexible configuration of functions, providing integrated solutions for single machines, production lines, and factories. It can precisely adapt to the personalized production and control needs of different manufacturing enterprises. It helps machine tool manufacturers achieve intelligent product upgrades, provides end users with a plug-and-play intelligent experience, and enables precision machining enterprises to achieve intelligent upgrades from single machines to entire production lines.
The SIGER Data's Tool Monitoring System (TMS) predicts tool life and monitors tool status in real time, including breakage, chipping, chipping, and wear. A dashboard displays the remaining tool life percentage, remaining machining time, and remaining workpiece count. When a tool change is needed, the system automatically stops the machine, triggers a three-color alarm, and sends a tool change notification to an app or line-side computer. This eliminates the need for frequent machine downtime, improving efficiency and yield without affecting machining cycle time, and extending tool life by 20%~30%! It allows fewer workers to effectively monitor more equipment!
SIGER Machine Tool Collision Protection System (TCS) is a real-time monitoring and analysis system designed to track the operational status of spindles during processing. Utilizing vibration sensors, it continuously monitors the spindle's condition and instantly triggers an alarm while initiating an immediate shutdown in the event of an unexpected collision. This prevents further damage to the machine tool and cutting tools, ensuring enhanced protection and operational safety.
SIGER Data's Adaptive Machining System (AMS) utilizes real-time monitoring technology and intelligent adjustment algorithms to achieve real-time adjustment of machine tool spindle power. Combined with cutting process learning, it automatically adjusts the spindle feed rate to optimal parameters. Simultaneously, the AMS efficiency optimization system sets upper limits for specific tools and part materials, based on the corresponding tool process load. Under conditions of high load during machining, it automatically reduces the feed rate, lowering the machining cycle time while ensuring machining quality and equipment safety, resulting in an overall efficiency improvement of 15%-30%.
SIGER Data's Machine Tool Thermal Compensation Management System (CMS) reduces thermal errors caused by temperature changes during CNC machine tool processing through measurement and compensation systems, thereby improving machining accuracy and stability. Based on the machine tool's embedded structure and combined with a thermal error compensation model, it outputs compensation values in real time, effectively improving product machining accuracy, reducing product scrap rates, and decreasing thermal deformation by over 85%!
SIGER Real-time Measurement System is a high-precision and highly time efficient measurement management system developed by SIGER based on the characteristics of the precision machining industry, combined with machining centers, lathes, and other mechanical processing processes. It provides IR40 probes and T20 tool presetters to achieve on machine measurement, automatic tool presetting, automatic compensation, and other functions. It can save 90% of auxiliary time and achieve reliable and timely process quality control, making CNC machining simpler and more efficient!
SIGER Data's Flexible Line Management System (FMS) can interact with various devices and assign tasks, enabling flexible process configuration, automatic writing of tool compensation, automatic program distribution, automatic program startup, automatic troubleshooting of faulty equipment, and traceability of production data. When used in conjunction with automated equipment, it can achieve automatic tool changing and automatic tooling changing without much human intervention, achieving unmanned processing and helping enterprises improve production efficiency by 20% and reduce personnel management costs by 90%.
SIGER provides Manufacturing Execution System (MES) specifically designed for the machining industry, including basic information configuration, production management, scheduling and reporting, program management, electronic document management, lighting management, equipment management, tool monitoring, tool circulation, traceability management, quality management, warehouse management, kanban management, APP mobile management and other product modules, to help enterprises better manage production, reduce costs and increase efficiency!
The SIGER Quality Traceability Management System (MTS) enables fully digital traceability of your production process through QR code scanning. By integrating information settings, data collection, and QR code scanning, it prevents missed production runs and process skips. It automatically generates various analytical reports, reducing statistical workload and increasing statistical efficiency by 90%.
SIGER Total Productive Maintenance System (TPM) is an equipment maintenance management software tailored by SIGER Data to address the challenges of equipment management in industrial manufacturing enterprises. It supports synchronous control via mobile phone and PC, effectively solving problems such as the difficulty in centralized management, real-time monitoring, and timely repair reporting of complex factory equipment. It also provides functions such as spare parts management, equipment inspection, asset inventory, visualization of maintenance index analysis, and access control, helping you build a more complete factory management system.
The SIGER CAPP production Preparation management system assigns unique codes to workshop tools, gauges, molds, and fixtures, enabling full lifecycle tracking management of each tool from procurement, use, maintenance to disposal. It tracks tool status, location, and lifespan in real time, effectively improving tool utilization, reducing inventory costs, ensuring production quality, and providing data support for intelligent manufacturing.
SIGER Data Warehouse Management System (WMS) is a warehouse management system software tailored to address the challenges of warehouse management in industrial manufacturing enterprises. Based on a B/S architecture, it uses an APP on both PDA and mobile terminals to help customers build functions such as inbound and outbound management, warehouse management, and report statistics. In addition to supporting the management of ordinary materials, it also supports the inbound and outbound management of equipment, molds, tooling, measuring instruments, etc., and has functions such as inbound and outbound, requisition and return, storage location change, inventory adjustment, and inventory counting.
SIGER Data Environmental Safety Management System (EHS) is a digital and intelligent solution tailored to the management needs of the precision machining industry. The system comprises three main modules: safety risk management, occupational health management, and chemical management. It provides functions such as safety risk reporting, safety risk rectification, risk area configuration, safety risk analysis, employee occupational health, special operations management, chemical ledger, chemical flow record, and new chemical application. It meets the needs of online office work, improving information transmission efficiency and inter-departmental collaboration.
The machine tool comes pre-installed with a six-in-one system integrating Adaptive Machining Management (AMS), Tool Monitoring Management (TMS), Spindle Collision Protection (TCS), Spindle Dynamic Balance Monitoring (DBS), Equipment Health Management (PHM), and Thermal Compensation Management (CMS). Through a closed loop of perception, AI decision-making, and control, it achieves millisecond-level collision response, dynamic optimization, and thermal compensation, improving efficiency by 15%–30% and reducing accuracy error by 85%.
SIGER Data's Flexible Manufacturing Production Line Digital Solution is tailored for multi-variety, small-batch discrete machining enterprises. With flexible automation and intelligent scheduling as its core, it improves changeover and resource utilization efficiency, data-driven full-process transparent traceability and quality closed loop, significantly reduces manual intervention, increases processing efficiency by 20%, and reduces personnel management costs by 90%.
Tailor-made overall digital and intelligent solutions for the precision machining industry, providing 8 major MES modules to achieve collaborative management of people, machines, materials, methods, and environment, break down data silos, help enterprises improve their operational management level, reduce costs, improve quality and efficiency, increase data collection efficiency by 99%, and reduce production statistics load by 90%.
SIGER Data is an intelligent monitoring and control technology company specializing in the field of high-end manufacturing. It focuses on the three core links of cutting tools, machine tools and processes, and is committed to using data to enable high-quality development of the manufacturing industry. As a professional precision machining digital solution service provider, SIGER Data provides 7 systems and 28 module products including unmanned tool monitoring, unmanned automatic measurement tool compensation, production management system, CAPP production preparation system, quality traceability system, warehouse management system, and flexible line management system, providing customers in the precision machining industry with digital one-stop services.
SIGER Data is a company specializing in intelligent monitoring and control technology in the field of high-end manufacturing. It focuses on the three core links of tools, machine tools, and processes, and provides MES system products including Tooling Monitoring System, Tool Collision Protection System, Adjust Machining System, Thermal Error Compensation System, Intelligence Measure and Compensation, RMS Probe Hardware, etc., providing customers in the precision machining industry with one-stop digital services.
西格数据专注于高端制造领域的智能监测与控制技术企业，聚焦刀具、机床、工艺三大核心环节，致力于用数据赋能制造业高质量发展。
