SIGER CNC Cutting Tool Monitoring System V3.12.8 Version Released
SIGER CNC Cutting Tool Monitoring System V3.12.8 Version Officially Released
In order to solve the problems of inaccurate tool life management and system stability under the dual-signal cutting mode, SIGER Data product team has specially upgraded this version. This upgrade adds the function of life coefficient to optimize the efficiency of tool use and prolong its life; at the same time, it adds the function of limiting the maximum number of slicing processes to avoid system lag, ensure the smoothness of production, and help the enterprise to reduce consumption and improve efficiency, and realize cost reduction and efficiency!
Monitoring schematic diagram
The Tooling Monitoring System (TMS) is a cutting-edge solution designed to monitor and manage tool conditions during precision machining processes. By collecting data through edge sensors and analyzing it with intelligent algorithms, TMS enables real-time monitoring of tool status, intelligent diagnosis of tool breakage and chipping, and automatic shutdown control. This system truly achieves predictive tool life management, helping businesses handle tool changes with ease and avoid equipment damage or product quality losses caused by tool failures.
3.1 Increase of “life factor” function
In order to optimize tool life management, the new life factor function supports the flexible setting of integers ≥ 0, accurately calculates tool life consumption, helps enterprises achieve efficient use of resources, and contributes to cost reduction and efficiency!
3.2 Increase the function of “Maximum process quantity limit for cutting”
In order to improve the stability of dual-signal cutting mode, the function of maximum process quantity limit for cutting has been added, which solves the problem of infinite loop caused by signal abnormality by restricting the upper limit of cutting process of a single tool, avoiding the system from jamming and guaranteeing the smoothness of production.
SIGER Data’s Tool Monitoring System (TMS) is a tailor-made software solution for the precision machining industry, addressing critical challenges in tool usage. By collecting 30+ dimensions of data signals (e.g., spindle current/load) and leveraging self-learning algorithms combined with years of industry expertise, TMS accurately monitors tool wear, breakage, and chipping. It automatically triggers alarms and shutdowns to prevent batch scrapping caused by tool failures, effectively increasing tool life by over 30%!
Scope of adaptation of SIGER Tooling Monitoring System:
- ■ Machine Types: Machining centers, gantry machines, lathes, turn-mill complexes, and more.
- ■ Processing Techniques: Mass repetitive machining, nested process machining, small-batch machining, non-NC scenarios, and more.
- ■ Machining Methods: Turning, milling, drilling, tapping, gear machining, surface machining, and other rough/finish machining scenarios (with a minimum machining allowance of 0.1mm).
If you are interested in SIGER products, feel free to contact us via phone or email, or submit your inquiry by leaving a message. We will arrange for our team to reach out to you as soon as possible!
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