SIGER CNC Cutting Tool Monitoring System V3.12.7 Version Released
SIGER CNC Cutting Tool Monitoring System V3.12.7 Version Officially Released
In order to better adapt to the AMS system and realize the deep integration of the system, the SIGER product team has carried out this version upgrade. The upgrade significantly enhances the compatibility of data acquisition, and successfully embeds the monitoring mechanism of IOT data acquisition process in the watchdog module, which further improves the stability and reliability of the system.
Monitoring schematic diagram
The Tool Monitoring System (TMS) is a cutting-edge solution designed to monitor and manage tool conditions during precision machining processes. By collecting data through edge sensors and analyzing it with intelligent algorithms, TMS enables real-time monitoring of tool status, intelligent diagnosis of tool breakage and chipping, and automatic shutdown control. This system truly achieves predictive tool life management, helping businesses handle tool changes with ease and avoid equipment damage or product quality losses caused by tool failures.
3.1 “Watchdog Module” Function Optimization
In order to ensure that the data collection is not chained, the watchdog module increases the monitoring of the IOT process, and restarts the process automatically once it is terminated abnormally, which ensures the continuity of the data collection and the stability of the system.
3.2 Optimization of “Tool List” function
In order to meet the needs of multi-channel machining scenarios, the tool list function has been optimized by adding the “All” filter condition in the filter box of the program number, so as to realize a one-click overview of the tool information, which greatly improves the efficiency of multi-channel management and the user's operation experience. Optimization In order to meet the needs of multi-channel machining scenarios on machine tools, the tool list function is optimized.
3.3 Optimization of “silce sample table deletion rules” function
Optimizes silce sample table deletion rules to realize DIL automatically clears slice DB records according to the configuration file, and supports customizing the upper limit threshold and the number of deletion entries, which can flexibly adapt to the data storage needs of different users and improve the efficiency of system management.
SIGER Data’s Tool Monitoring System (TMS) is a tailor-made software solution for the precision machining industry, addressing critical challenges in tool usage. By collecting 30+ dimensions of data signals (e.g., spindle current/load) and leveraging self-learning algorithms combined with years of industry expertise, TMS accurately monitors tool wear, breakage, and chipping. It automatically triggers alarms and shutdowns to prevent batch scrapping caused by tool failures, effectively increasing tool life by over 30%!
Scope of adaptation of SIGER Tool Monitoring System:
- ■ Machine Types: Machining centers, gantry machines, lathes, turn-mill complexes, and more.
- ■ Processing Techniques: Mass repetitive machining, nested process machining, small-batch machining, non-NC scenarios, and more.
- ■ Machining Methods: Turning, milling, drilling, tapping, gear machining, surface machining, and other rough/finish machining scenarios (with a minimum machining allowance of 0.1mm).
If you are interested in SIGER products, feel free to contact us via phone or email, or submit your inquiry by leaving a message. We will arrange for our team to reach out to you as soon as possible!
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