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Project Acceptance | Express Report on the Acceptance of the "TMS Tool Monitoring System" Project for a Well-known Power Device Enterprise in South China
Project Acceptance | Express Report on the Acceptance of the "TMS Tool Monitoring System" Project for a Well-known Power Device Enterprise in South China
Recently,SIGER Data quickly completed the acceptance of the "Tooling Monitoring System" for a well-known power device enterprise in South China. The project took only 7 days from customer consultation to formal project acceptance.SIGER Data demonstrated its service capability of extremely fast delivery! Thanks to the trust of customers and the hard work of every employee, the client can quickly apply unmanned tool monitoring.
1. Project Introduction
(1) Workshop situation: The tools at the customer site are mainly 1.5mm alloy milling cutters, and the equipment is a special machine (plate splitter).
(2) Processing status: In the actual production process of tools, tool edge breakage may occur, resulting in product burrs, affecting the next process.
Based on the above customer pain points, the SIGER Data implementation and delivery team quickly installed the SIGER TMS tool monitoring system for the customer to monitor the spindle load in real time.
2. Project deployment
2.1 Tool monitoring system - monitoring schematic diagram
The tool monitoring system is a solution for tool status monitoring and management during precision machining. The system collects data through edge sensors and uses intelligent algorithms to analyze the data to monitor tool status in real time, intelligently diagnose tool breakage and chipping, and implement shutdown control. It can truly predict tool life and help companies handle shutdowns and tool changes more easily during the production process, avoiding equipment damage and product quality loss caused by chipping and breaking of tools.
2.1 Tool Monitoring System-Software and Hardware Configuration
Verification of alloy milling cutter chipping effect:
The above data is a test verification of TMS on the normal processing and chipping processing of alloy milling cutters. The distinction and identification can be clearly made from the processing load curve. When the real-time data of the tool exceeds the upper limit of the TMS envelope during the processing, an alarm is immediately issued to shut down the machine, achieving the expected result.
Alloy milling cutter breakage effect verification:
Alloy milling cutter breakage effect verification:
Application Effect：
During normal machining, the tool status cannot be perceived intuitively and timely, and a fixed tool life management method is used on site; the actual tool life is sacrificed to reduce the loss of fixed assets such as tools and machine tools caused by abnormal machining process.
Therefore, in the subsequent actual machining process, SIGER TMS E3 is based on the abnormal tool calibration envelope sample, and setting the upper and lower thresholds can help users complete tool chipping & tool breakage monitoring, and prevent collisions and reduce the occurrence of defective products. Through on-site demonstrations and usage training, the project was highly recognized by customers and successfully accepted.
Quick overview of SIGER Tool Monitoring System
The SIGER Data Tool Monitoring System (TMS) is a tool status monitoring software tailored for customers in the precision machining industry to solve the difficulties in the use of tools. By collecting 30 dimensions + data signals such as spindle current (load), combined with self-learning algorithms and years of industry experience data precipitation, it can achieve accurate monitoring of tool wear, chipping, and tool breakage, and automatically alarm and shut down to avoid batch scrapping and quality loss caused by tools! Effectively increase tool life by more than 30%.
SIGER Data Tool Monitoring System is applicable to:
■ Applicable machine tool types: machining center, gantry, lathe, turning and milling compound and other machine tool cutting scenarios.
■ Applicable processing technology: large-scale repeated processing, large-scale nested processing, small-batch processing, non-NC scenarios
and other process types.
■ Applicable processing methods: turning processing|milling processing|drilling|tapping|tooth surface processing|surface and other rough
processing and finishing scenarios (processing volume is not less than 10 wires).
If you are interested in SIGER products, you can contact us by phone or email, or submit your requirements by leaving a message, and we will arrange personnel to contact you as soon as possible.
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Official Contact Info:
Email: marketing@siger-data.com
WhatsApp：+86 189 6235 3927
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